There are two concepts to improve the use efficiency of battery spot welders:

One is to improve the efficiency of the welding machine;

The second is to reduce the maintenance time of the welding machine; gradually realize the maintenance-free welding of the welding machine. No repair is a good thing for use and maintenance, but no or less maintenance of welding machines is related to product quality. Therefore, the only way to improve the efficiency of welding machines is to improve the quality of newly manufactured welding machines.

Improve the structural design and coordinate the functional life of each component. The no-maintenance design is the ultimate limit of idealized design. The so-called no-repair design is an equal-life design, so that each component can reach the same or similar service life. Except for the wearing parts that must be replaced, general parts will not be replaced during the entire life cycle, and will be scrapped at the same time when the service life is exceeded. Of course, in reality, it is difficult to achieve the ideal system, but such a concept requires that we, the design people, make continuous efforts to gradually realize it in stages.

Reform process to ensure quality. Whether the battery spot welding machine manufacturing process adopts new technology is a restrictive factor to improve the performance and quality of the welding machine. Over the years, product upgrades have been slow, and craftsmanship is one of the main reasons. The design of the welding machine is adapted to the process conditions, rather than continuously updated according to the needs of structural reform. In recent years, due to the impact of foreign advanced technological conditions, this aspect has only improved.

The primary and balanced reactor windings all use the disc winding method, which is labor-intensive, time-consuming, and material-intensive; now, the primary winding method is changed to the barrel winding method, and the secondary and balance coils are both vertically wound, saving labor, time, and cost. Save material. This reduces the weight, saves raw materials, improves the coupling coefficient, and brings a new improvement in quality for the ZX5-based welding machine.

At present, while the existing welding machine manufacturers continue to pay attention to the appearance, appearance, and style, they should pay attention to the inherent quality of the welding machine, improve the load duration rate of the welding machine, and produce according to the national standard. While attaching importance to product quality, battery spot welding machine manufacturers should strengthen the production and supply of supporting parts and wearing parts to meet market demand. At the same time, designers should use general, commonly used and good quality welding machine accessories as much as possible.